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1976 4.5 hp recoil pull rope replacement

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  • 1976 4.5 hp recoil pull rope replacement

    Hi,
    I've been struggling trying to figure out how to properly install a new pull rope into the recoil. In particular, I purchased the OEM pull cord and it came with a small piece of round bar similar to TIG weld wire in one end. I assume this is supposed to go into the slot in the recoil assembly but cannot figure out how in a way that will prevent the rope coming out of the slot. Please help, thanks.
    Scott

  • #2
    Yes end with pin in it goes into recoil pulley.
    Regards
    Boats.net
    Mercury Outboard Parts
    MerCruiser Parts
    Force Outboard Parts
    Mariner Outboard Parts

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    • #3
      yes I know but how? Pictures??

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      • #4
        Insert rope into hole in pulley and align pin so that it will catch on pulley. Don't have any pictures of it.
        Regards
        Boats.net
        Mercury Outboard Parts
        MerCruiser Parts
        Force Outboard Parts
        Mariner Outboard Parts

        Comment


        • #5
          Trouble with vibrating pawls

          Originally posted by scotthc View Post
          Hi,
          I've been struggling trying to figure out how to properly install a new pull rope into the recoil. In particular, I purchased the OEM pull cord and it came with a small piece of round bar similar to TIG weld wire in one end. I assume this is supposed to go into the slot in the recoil assembly but cannot figure out how in a way that will prevent the rope coming out of the slot. Please help, thanks.
          Scott
          Dear all, I bought an end of 70's/early 80's 4.5 2-stroke.
          Running smoothly.
          After having taken the rope starter construction apart and checking and cleaning all the parts I assembled it again.
          I needly put it back together.
          Now the pawls (teeth that come out when pulling the rope) are vibrating/trembling when the motor is running. (Pawl: Mercury Quicksilver 30596 - Pawl, Nla @ MarineEngine.com)

          What can I do to fix this?
          Should I screw on the top nut harder?

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